CCS2 EV Vehicle Inlet Platform
Developed a globally compliant CCS2 vehicle inlet platform with advanced electrical, mechanical, thermal engineering for reliable high-power EV charging applications.
Engineering a production-ready CCS2 platform for next-generation electric vehicles.
A fast-growing Tier-2 automotive component supplier required a complete CCS2 vehicle inlet solution that complied with global charging standards while supporting high-power AC/DC charging applications. The product needed to meet stringent automotive requirements for electrical safety, environmental protection, thermal management, durability, and long-term field reliability. The platform also had to be optimized for high-volume manufacturing with robust tooling, simplified assembly, and efficient validation.
Complete CCS2 Engineering Platform
We engineered a fully integrated CCS2 vehicle inlet platform covering product architecture, electrical integration, precision mechanical design, tooling development, validation, and manufacturing support.
High-Voltage Electrical Design
Integrated power contacts, temperature monitoring, and electrical architecture designed for safe, reliable high-power charging performance.
Automotive Mechanical Engineering
Developed a robust locking mechanism, environmental sealing, and durable housing optimized for long-term automotive operation.
Production-Ready Manufacturing
Implemented DFM/DFA principles, injection mould tooling, and comprehensive validation to ensure repeatable quality and efficient large-scale production.
Our engineering approach delivered a production-ready CCS2 inlet platform that combined global compliance, manufacturing efficiency, and long-term automotive reliability.
Capabilities Deployed
5 specialized capabilities covering end-to-end product engineering and manufacturing.
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