We deliver our expert craftsmanship in wire harness service to maintain the quality of the product and, at the same time, its cost effectiveness. We are following many standards, including IPC-620, IPC-610, and J-STD-001, and strictly following process controls for monitoring the soldering, stripping, crimping, and testing processes on our shop floor to meet standard requirements.
The Mefron team assembles custom wire harnesses in a variety of lengths, wire gauges (from minimum 28 to maximum 00 cable size), and colors. Depending on the need, the length of our wires can vary from 3 inches to as long as required.
We understand the necessity of wire harnesses being compliant with industry, geometric, environmental, and electric requirements. Our dedicated wire harness team routes you the best way to achieve signal integrity and space utilization. In addition to it, we bring you the following advantages:
We design the most simple and repeatable processes that ensure reliability in long-term projects.
For high-quality interconnection assembly.
We design for easy disconnecting and disassembling for easy current analysis, repair, and troubleshooting.
wire harnesses with easy connect/disconnect that incorporate all of a product's wires, cables, and subassemblies.
With no compromise on quality, our experts always focus on the cost of the final product to make it value for your money.
The length, width, and configuration of the main product to which each wire and terminal is configured carefully for each wire and terminal.
By combining hazardous electrical wiring, these cable harness assemblies and wire assemblies ensure safety.
RF cable sssemblies
Power cable assemblies
Speedy installation time
Flat cable & wire harnesses
In-line wire and cable marking
Wide range of component options
Harness assembly with complexity
Harness subassembly prefabrication
Application of multiple interconnects
100% fit, form, and function validation
High-speed automated wire processing
Ultrasonic welding for in-line wire splicing
Customized harness assembly with specific requirements
Molded cable assemblies (Jack, USB Cables, Micro USB, OTG, C Type, D Type, and many more)
In this testing, our professionals evaluate the cables' tensile strength, elongation, impact, crush resistance, and other properties. We ensure the cables meet an application's requirements, and their mechanical qualities are tested.
Testing is done on the cables to check for shorts, faulty wiring, and open wires through a couple of wires. Connecting the connector assembly to an electrical fixture with a mating connector ensures the circuitry works as per design.
For their effectiveness in maintaining signals in the particular application, signal integrity analysis is done. Common test types include crosstalk, error testing, and transmission power testing.
The wires and cables are visually inspected by our skilled test engineers for signs of damage, which can happen at any point during the manufacturing process. To make sure the connection is solid and electrically safe, they also evaluate connectors, sockets, and enclosures. Verify that the assemblies adhere to the requirements of the applications, etc.
Cable and wire harness assemblies are used in various applications, indoors and outdoors. We determine whether the cables and wire harness are appropriate for the design's specified application. Conditions like high temperatures, salt fog, seawater spray, moisture, and other factors may be present while the assembly is used.